Product

Banners printed, hemmed and finished to hang

A banner is a hanging problem as much as a printing one. The print is the straightforward half — what decides whether it survives the run is the stock, the finish at the load edge, and how it is fixed to the structure. We print banners up to 5 m wide on roll-to-roll presses and hem, weld and grommet them in the same building, so the finishing is specified against how the banner actually hangs rather than added afterwards.

Roll-to-roll UV printing to 5 m (16 ft) wide, seamless
Scrim vinyl in a range of weights, interior and outdoor
Blockout stock for true double-sided with no show-through
PVC-coated mesh for wind-exposed spans
Welded hems, reinforced corners, grommets and pole pockets in house
White ink for clear and coloured stock
Pantone-referenced colour matched across substrates

Choosing the stock

Scrim vinyl is the default — a PVC face over a woven polyester scrim that carries the load, available in a range of weights. Lighter weights suit short interior hangs; heavier ones take outdoor exposure and repeated installs. Blockout stock adds an opaque layer between two printable white faces, which is what makes a genuine double-sided banner possible. Without it the image on the back reads through the front as a ghost, and that is the most common reason a double-sided job gets reprinted. PVC-coated mesh is a perforated stock for anything hanging in wind, and the holes are the point rather than a way of saving weight: a solid banner on a fence or a building face is a sail, and mesh lets air through so the load drops instead of tearing out the grommets or bending the structure.

Finishing is where banners fail

Hems are folded and welded rather than sewn, which doubles the material along the edge taking the load and leaves no stitch holes to start a tear. Corners are reinforced separately, because a corner is where two load paths meet and it is the first thing to go. Grommets are set into the hem at spacings chosen for the span and the exposure — closer together on a long outdoor run, further apart on a short interior hang. Where a banner slides onto a bar or a pole we weld a pole pocket instead, sized to the real diameter of the hardware rather than a nominal one. Wind slits, rope hems, D-rings and reinforced webbing get specified against the install rather than offered as a menu. Tell us how it hangs and we will finish it for that.

Printing width, colour and scale

Roll-to-roll UV printing runs to 5 m (16 ft) wide, so most banners come off the press in one piece with no seam across the image. UV inks cure instantly under lamps, so there is no drying time and no solvent outgassing, and white ink is available for printing on clear and coloured stock or for laying an opaque base under colour. Colour is targeted per substrate against Pantone references, which matters more on banner work than most: the same brand red reads differently on a matte scrim, a blockout and a mesh, and a set hung together will show any drift between them. Where banners are installed alongside fabric or rigid pieces from the same campaign, we match colour across the substrates rather than each in isolation.

Examples

Related work

Banners Markham and Brannn banner rolling off wide-format printer Large format print
Banners Historic venue interior with D'USSÉ and Nostalgia signage Large format print
Banners Grand ballroom event space with branded sponsor banners Large format print
Banners Multi-level event venue with D'USSÉ and Nostalgia signage Large format print
Banners Princes' Gates arch decorated with colorful banners Large format print
Taylor / Nike Hanging Banners LED Printing w/ Coreflex Media

FAQ

Banners printed, hemmed and finished to hang — questions

When should I use mesh instead of a vinyl banner?

Any time the banner hangs outdoors against a solid structure or a fence, or spans more than a few metres somewhere exposed. Solid vinyl does not let air through, so wind loads the whole face and that load has to go somewhere — usually the grommets, the hem or the structure itself. PVC-coated mesh is perforated so most of the air passes through. You give up a little colour density and opacity against solid vinyl, which is the trade, but a mesh banner still hanging is worth more than a vinyl one in the parking lot.

Why does a double-sided banner cost more than two single-sided ones?

Because it is not two prints back to back. A true double-sided banner uses blockout stock, which carries a light-stopping core between two printable white faces so neither image transmits through to the other. That stock costs more and weighs more than standard scrim, and the extra weight changes the finishing — heavier hems, and corners and grommets specified for the added load. Both faces also have to be held in register so the images line up at the edges. If the banner will only ever be seen from one side, say so and we will quote it single-sided.

Grommets or pole pockets?

It depends what the banner attaches to. Grommets suit anything tied, bungeed or zip-tied to a frame, fence or railing, and let you adjust tension at each fixing point. Pole pockets suit banners that slide onto a horizontal bar or a vertical pole — pole banners on light standards, hanging banners on a rod, anything where you want an even hang and no visible fixings. We weld pole pockets to the actual diameter of your hardware, so measure the pole rather than working from a nominal size, because a pocket cut to the wrong diameter will either bind or hang slack.

How large can a banner be printed without a seam?

Up to 5 m (16 ft) on the short dimension, printed in one pass with no join across the image. Length runs to the roll. Beyond 5 m the banner is panelled and welded, and we place the weld deliberately — along a natural line in the artwork rather than through a face or a logo. Send the finished size and how it will be viewed and we will confirm whether it comes off the press whole.

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Next step

Send the finished size and how it hangs, and we will specify the stock and the finishing to suit.

Send drawings, a store list or a rough idea. We will come back with substrate options, hardware and a quote.

Request a quote→ 416.493.8888